Predictive Maintenance & Anomaly Detection

Spot Failures Before They Happen

Your equipment already produces the data that announces failures – in controllers, SCADA and historians. We make it usable: anomaly detection and failure prediction without additional hardware.

Uses existing data from PLC, SCADA, historian and MES
Start without additional sensors or hardware
Proof of concept in 6–8 weeks at a fixed price
Runs on-premise or in your cloud
Temp
82°C
Vibration
4.2Hz
Pressure
95 PSI
Health Score
Maintenance in 72h

From Raw Data to Maintenance Decisions

Models that learn from your historical operating data what normal looks like – and report when it no longer does

Failure Prediction

Models learn from time series and maintenance history which patterns precede failures and estimate the risk per asset.

Anomaly Detection

Detects deviations from normal behaviour in currents, pressures, temperatures or cycle times – even without labelled failures.

Connected to Your OT

OPC UA, S7, Modbus, MQTT, historian, SCADA, MES and maintenance system – read-only, the control system stays untouched.

Alerts You Can Act On

Warnings with context: which signal, since when, how unusual – sent straight to maintenance.

Dashboards

Asset condition, trends and forecasts for maintenance and production management at a glance.

Fixed-Price PoC

6–8 weeks: data access, a model on your historical data, validation against real events and a decision paper for the rollout.

Where It Applies

Anomaly detection on the data your equipment already delivers

Manufacturing Equipment

CNC machines, presses and conveyors: spindle load, motor currents and cycle times from the controller reveal wear early.

Examples
•Rising spindle load announces tool or bearing wear
•Deviating cycle times point to mechanical problems
Existing data
Data basis
6–8 wks
Proof of concept

Robots & Handling

Axis currents, torques and position deviations from the robot controller as condition indicators for gearboxes, drives and grippers.

Examples
•Rising torque on one axis points to gearbox wear
•Gripping and positioning errors accumulate before a failure
Controller
Data source
Real time
Anomaly detection

Energy & Utilities

Pumps, turbines, transformers and substations: operating data from SCADA and control systems shows deviations before failure.

Examples
•Load-dependent temperature curves reveal transformers under stress
•Pump curves compared with normal operation make wear visible
SCADA
Data source
24/7
Monitoring

Building Services

Ventilation, chillers and elevators: data from the building management system detects faults before occupants notice them.

Examples
•Spot unusual chiller run times early
•Derive fan and damper faults from BMS data
BMS
Data source
Early
Fault detection